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Marking & Burnishing Tools

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No.43 Marking Segment, 50 x 8 x 18mm (Zeus)
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NEW
No.43 Marking Segment, 50 x 8 x 18mm (Zeus)

The ZEUS Marking Segment No. 43 is a precision marking segment designed for use with the ZEUS 432 marking tool system. Manufactured to DIN 1451 standards, it provides clear, consistent and permanent m...

  • Designed for ZEUS 432 marking tool systems
  • Precision marking segment for permanent component identification
  • DIN 1451 typeface for clear and consistent markings
  • Segment size: Ø50×8×18mm
  • Suitable for marking numbers, letters and symbols
  • High accuracy and repeatable marking results
  • Durable construction for long service life
  • Quick and easy segment replacement
  • Made in Germany

From £42.84 £35.70

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No.42 Marking Segment, 45 x 6 x 33mm (Zeus)
NEW
NEW
No.42 Marking Segment, 45 x 6 x 33mm (Zeus)

The ZEUS Marking Segment No. 42 is a precision marking segment designed for use with the ZEUS 431 marking tool system. Manufactured to DIN 1451 standards, it provides clear, consistent and permanent m...

  • Designed for ZEUS 431 marking tool systems
  • Precision marking segment for permanent component identification
  • DIN 1451 typeface for clear and consistent markings
  • Segment size: Ø45×6×33mm
  • Suitable for marking numbers, letters and symbols
  • High accuracy and repeatable marking results
  • Durable construction for long service life
  • Quick and easy segment replacement
  • Made in Germany

From £42.84 £35.70

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No.43 Marking Segment, 30 x 8 x 18mm (Zeus)
NEW
NEW
No.43 Marking Segment, 30 x 8 x 18mm (Zeus)

The ZEUS Marking Segment No. 43 is a precision marking segment designed for use with the ZEUS 432 marking tool system. Manufactured to DIN 1451 standards, it provides clear, consistent and permanent m...

  • Designed for ZEUS 432 marking tool systems
  • Precision marking segment for permanent component identification
  • DIN 1451 typeface for clear and consistent markings
  • Segment size: Ø30×8×18mm
  • Suitable for marking numbers, letters and symbols
  • High accuracy and repeatable marking results
  • Durable construction for long service life
  • Quick and easy segment replacement
  • Made in Germany

From £42.84 £35.70

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Marking Tool Set for Marking Segments (Zeus)
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NEW
Marking Tool Set for Marking Segments (Zeus)

The ZEUS marking tool set is a marking system designed for fast, precise and repeatable marking of workpieces directly within the machining process. Using interchangeable marking segments, it enables ...

  • Modular marking tool with interchangeable segments
  • Marks letters, numbers, symbols and logos
  • Suitable for flat, curved, end-face, and OD surfaces
  • Adjustable positioning for precise marking
  • Can mark close to shoulders and restricted areas
  • Durable hardened design for long tool life
  • Compatible with multiple machine configurations
  • Reduces secondary marking operations and setup time
  • Made in Germany

From £1,006.60 £838.83

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Burnishing Roll for 530 & 540 Series (Zeus)
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NEW
Burnishing Roll for 530 & 540 Series (Zeus)

ZEUS burnishing rools are precision-ground and polished roller burnishing components designed for use in ZEUS roller burnishing systems. Designed to deliver highly efficient surface finishing through ...

  • Precision-ground and polished burnishing rolls for superior surface finishes
  • Compatible with ZEUS burnishing tool series 530 & 540
  • Manufactured from high-performance powder metal
  • Reduces machining time and overall production costs
  • Available in multiple radii and dimensional configurations to suit different applications
  • Made in Germany
Diameter (mm)15 - 15

From £191.64 £159.70

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Diamond Tip for Burnishing Tool 510 & 520 Series (Zeus)
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NEW
Diamond Tip for Burnishing Tool 510 & 520 Series (Zeus)

ZEUS diamond burnishing tips are precision-engineered burnishing inserts designed for use with the ZEUS 510 and 520 burnishing tool series. The polished diamond tip cold-forms and smooths the workpiec...

  • Compatible with ZEUS burnishing tool series 510 & 520
  • Produces surface finishes of less than Rz 1.0µm depending on material and pre-machined surface quality
  • Suitable for machining materials up to 65HRC
  • Precision polished diamond tip for exceptional surface quality
  • 8-position indexing system extends tool life and reduces replacement costs
  • Ideal for continuous contours, complex geometries and precision components
  • Cold-forming process improves surface integrity without material removal
  • Made in Germany

From £773.15 £644.29

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Roller Burnishing Tool Set - GW540 Series (Zeus)
NEW
NEW
Roller Burnishing Tool Set - GW540 Series (Zeus)

The ZEUS GW540 is a highly flexible roller burnishing tool featuring an adjustable head unit with a ±90 degree swivel range. Designed for all common machine types, it enables the burnishing of comple...

  • Adjustable burnishing head with ±90 degree positioning capability
  • Ideal for applications requiring greater accessibility and flexibility
  • Achieves surface finishes of less than Rz 2µm
  • Compatible with roller radii of R0.4, R0.6 and R1.0mm
  • Spring force up to 450N with a spring stroke from 2mm
  • Environmentally friendly finishing process with no material removal
  • Improves fatigue resistance through surface compression
  • Available in multiple shank configurations for Swiss-type and automatic lathes
  • Complete machining and surface finishing in a single setup
  • High process reliability and repeatable results
  • Minimises secondary finishing operations and production costs
  • Designed for short machining times and maximum efficiency
  • Made in Germany, supplied without burnishing roll 15 x 7 x 7

From £951.89 £793.24

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Diamond Burnishing Tool Set - GW510 Series (Zeus)
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NEW
Diamond Burnishing Tool Set - GW510 Series (Zeus)

The ZEUS Burnishing Tool Set 510 is an entry-level diamond burnishing tool specifically designed for Swiss-type lathes and simple burnishing applications. Its compact design and fixed tool head make i...

  • Fixed tool head for simple and reliable operation
  • Designed as an entry-level solution for burnishing applications
  • Ideal for cylindrical surfaces and shaft components
  • Compact design developed for Swiss-type lathes
  • Centre height positioned in the middle of the shank for easy setup
  • Long service life through the 8-position indexable diamond burnishing tip
  • Burnishing speed: up to 200m/min
  • Feed rate: up to 0.2mm/rev
  • Material allowance: 0.01–0.02mm
  • Coolant/lubricant recommended for optimum results
  • Sets delivered without diamond burnishing tip
  • Made in Germany

From £788.53 £657.11

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Roller Burnishing Tool Set - GW530 Series (Zeus)
NEW
NEW
Roller Burnishing Tool Set - GW530 Series (Zeus)

The ZEUS GW530 is a fixed-head roller burnishing tool designed for use on all common machine types. Offering a compact and robust design, it delivers exceptional surface finish quality while enabling ...

  • Fixed-head design for maximum rigidity and process stability
  • Suitable for a wide range of machine types and applications
  • Achieves surface finishes of less than Rz 2µm
  • Available with roller radii of R0.4, R0.6 and R1.0mm
  • Spring force up to 450N with a spring stroke from 2mm
  • Environmentally friendly chipless finishing process
  • Improves material fatigue strength and surface integrity
  • Rolls manufactured from powder metal for long service life
  • Complete machining and surface finishing in a single setup
  • High process reliability and repeatable results
  • Reduced cycle times and lower production costs
  • Fast return on investment due to low tooling costs
  • Suitable for Swiss-type and automatic short-turning lathes
  • Made in Germany, supplied without burnishing roll 15 x 7 x 7

From £788.53 £657.11

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Diamond Burnishing Tool Set - GW520 Series (Zeus)
NEW
NEW
Diamond Burnishing Tool Set - GW520 Series (Zeus)

The ZEUS Burnishing Tool Set 520 is a versatile diamond burnishing tool designed for achieving high-quality surface finishes on a wide range of workpiece geometries. Its adjustable tool head allows bu...

  • Adjustable tool head with ±90 degree swivel range for maximum flexibility
  • Suitable for end face, conical, convex, and concave geometries
  • Can machine close to shoulders and difficult-to-reach areas
  • Long service life thanks to the 8-position indexable diamond burnishing tip
  • Universally applicable across various workpiece types
  • Available in right-hand and left-hand versions
  • Burnishing speed: up to 200m/min
  • Feed rate: up to 0.2mm/rev
  • Material allowance: 0.01–0.02mm
  • Use of coolant/lubricant recommended for optimum results
  • Sets delivered without diamond burnishing tip
  • Made in Germany

From £951.89 £793.24

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