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FMR-P Positive Copy Mill

High performance copy milling system with positive button style insert

Excellent metal removal rates and surface finish across a wide range of materials suitable for both roughing and finishing applications.

★★★★★

Diameter
Range (mm)

Insert
Sizes (mm)

Metal Removal
Rates

Material Versatility

Surface
Finish

High Accuracy Machining

Square Shoulder Milling

Chip
Control

17-250 8, 10,
12, 16, 20
★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★☆☆ ★★★★★

Browse the Range

FMR-P Positive
Copy End Mill

Application
Diameters 17-50mm

Double core geometry for slotting and profiling, long tool life and best all-round performance

FMR-P Positive
Copy Face Mill

Application
Diameters 40-250mm

Best for profiling offering high feed rates and tool stability

FMR-P Positive
Copy Screwed Shank End Mill

Application
Diameters 17-42mm

With 45° chamfer preparation for
added corner protection

Advantages

Stable Machining

Unique insert clamping seat ensures maximum stability during high speed machining

High Positive Inserts

Lowest cutting resistance and higher speeds due to special geometry

Coarse or Close Pitch

Multiple pitch options means exceptional performance in roughing & finishing

Multiple Geometries

Wide range of material-specific grades and chip breaker geometries

Features

Flat Contact Face

Eliminates insert rotation during machining while maximising the use of multiple cutting edges

11° Relief Angle

Reduces machine stress whilst maximising performance and tool life

High Rigidity

High machinability in mould/die steel and high-resistant alloy machining

Through Coolant

Reduced cutting heat for improved chip control & tool life

FMR-P Inserts

Insert Designation:

 

RPCT, RPET, RPMT, RPMW

The FMR-P milling system features button style inserts ideal for mould making applications, high hardness materials & heat resistant super alloys.

Suitable for high depths of cut and high feeds they provide higher productivity with reinforced rigidity due to the 11° relief angle.

Chip Breaker Guide

Chipbreaker Cutting Edge Application Description
MA Aluminium Optimal cutting edge, high positive rake and buffed surface prevents built up edge and smooth chip flow in aluminium machining
ML Stainless Steel / HRSA's With low cutting load is ideal for machining hard-to-cut materials such as stainless steel, titanium, inconel and hastelloy
MF Light Cutting / Finishing / Soft Steel With low cutting load and sharper cutting edge. Excellent for finishing, general milling of soft steels and also ideal for low power machines due to low cutting resistance
MM General Machining Optimal for milling in general machining conditions
Plain Strong cutting edge for hardened materials < 60 HRC High toughness Geometry, suitable for hardened steel cutting

Grade Guide

Grade Chipbreaker Materials Features & Benefits
PC2505 MM
Hardened Steel 45-60HRC
Ideal for continuous-light interrupted cutting at medium-low surface speeds on heat treated steel & high hardened steel with excellent wear resistance.
PC2510 MM
Plain
Hardened Steel / Pre-Hardened Steel 35-50HRC
Ideal for continuous-light interrupted cutting at medium-low surface speeds on high hardened steel & pre-hardened steel with excellent impact resistance.
PC3700 MM
Steel <40 HRC
Dedicated steel grade for continuous-light interrupted cutting at medium-high surface speeds. Provides advanced performance & maximum efficiency.
PC5300 MM
MF
ML
Plain
Steel <40 HRC
Stainless Steel
HRSA's
Cast Iron
General PVD coated grade with high toughness for longer tool life. Suitable for light-heavy interrupted cutting at medium-high surface speeds.
PC5400 MM
MF
ML
Plain
Steel <35 HRC
Stainless Steel
HRSA's
Cast Iron
General purpose grade with excellent wear resistance & surface roughness when low speed machining. Ideal for continuous-heavy interrupted cutting.
H01 (Uncoated) MA
Non-Ferrous
Dedicated non ferrous grade for high speed, high feed milling & mirror surface finish. Uncoated polished grade for maximum swarf control in medium-high speed cutting.
UNC840 (CVD) ML
MF
MM
HRSA's
Premium grade for machining of HRSA including Inconel, Hastelloy, Titanium alloy etc. Ideal for continuous-light interrupted cutting at high speed-low feed machining.
UPC845 (PVD) ML
MF
MM
HRSA's
Dedicated grade for medium - heavy interrupted cutting of HRSA's including Inconel, Hastelloy, Titanium alloy etc. suitable for low speed high feed machining.

Application

Material Suitability

Material Excellent Good
P
Steel
H
Hardened Steel
M
Stainless Steel
S
HRSA's
K
Cast Iron
N
Aluminium & Non-Ferrous

Possible Machining Methods

Face Milling

Trochoidal Milling

Side Cutting

Slotting

Circular Interpolation

Downloads

Full Product PDF

Cutting Data PDF