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PCD Extreme Diamond Milling Cutters
Prevent delamination with a laser ground, ultra-sharp cutting edge
PCD EXTREME is a premium grade of PCD developed by Karnasch offering 80% more hardness than standard PCD
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Advantages
Designed for Composites
Ultra-sharp cutting edge & high hardness specifically targets composite machining
Tougher than Coating
Increased tool life and performance vs diamond coated carbide
Material Suitability
Includes carbon fibre, glass reinforced plastics, aluminium, copper & brass composites
Features
Extreme Hardness
80% more hardness than standard PCD, ideal for preventing delamination
Ultra-Sharp Cutting Edge
Precise laser grinding process ensures the sharpest cutting edge
Diamond Content
Incredible wear resistance due to cutter’s composite diamond substrate
Built to Handle High Speed
Cutting Without Buildup
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Excels in Ultra High-Speed, High HP Applications Up to 35,000 RPM
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Rigid Design for Excellent Ramping
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Rigid Design for Excellent Ramping
The Anatomy of Efficiency
Specialised Design of Corner Gash
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Unique flute design and superior corner protection
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Tool life protected against catastrophic failure in high feed application
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Polished flutes for excellent chip flow
DLC Diamond-Like Carbon Coating
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Excels in hard aluminium & high speeds
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Provides edge strength and unsurpassed tool life
Specialised Design of Corner Gash
Unique flute design and superior corner protection
Tool life protected against catastrophic failure in high feed application
Polished flutes for excellent chip flow
DLC Diamond-Like Carbon Coating
Excels in hard aluminium & high speeds
Provides edge strength and unsurpassed tool life
Cylindrical Land
Increased performance in a variety of cutting conditions with reduced vibration
Symmetrical Shape
Highly effective in vertical ramping up to 20 degrees and step-over plunging applications
Unique Flute Design
Effective chip evacuation at high feed rates with lower cutting forces
Speed. Strength. Sharpness.
Alu-Power HPC keeps its edge under tough conditions.
No Cutter Withstands Extreme Radial Forces
Better or Longer
Wide Clamping Area
6 Cornered Insert
High cost efficiency from multi-corners
Streamlined Holder Design
Improved chip evacuation in deep shouldering and slotting
Through Coolant System
Improved chip flow and tool life thanks to insert cooling
3-Side Supporting System
Stable tool life
Strong Clamping Screws
Enable rigid clamping
The Benefits of Balanced Cutting
Wide Clamping Area
6 Cornered Insert
High cost efficiency from multi-corners
Streamlined Holder Design
Improved chip evacuation in deep shouldering and slotting
Through Coolant System
Improved chip flow and tool life thanks to insert cooling
3-Side Supporting System
Stable tool life
Strong Clamping Screws
Enable rigid clamping
Application
Material Suitability
| Material | Excellent | Good |
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P
Steel
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H
Hardened Steel
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M
Stainless Steel
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• | • |
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S
HRSA's
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• | • |
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K
Cast Iron
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• | • |
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Aluminium & Non-Ferrous
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• | • |
Possible Machining Methods
Side Cutting
Ramping
Rough Cutting
Example Cutting Data
PCD EXTREME is a premium grade of PCD offering 80% more hardness than standard PCD
| PEEK CF30 Ø6mm with Corner Rad Side Cutting (Profiling) |
Acrylic Ø10mm with Corner Rad Side Cutting (Profiling) |
Gold, Silver Ø6mm Ball End Mill Copy Milling |
CRP Ø5mm Endmill 0.1 Corner Chamfer Side Cutting (Profiling) |
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|---|---|---|---|---|
| Tool Series | 306523 | 306523 | 306522 | 306524 |
| RPM | 47740 | 35010 | 29175 | 38192 |
| Feed (mm/min) | 2864 | 4201 | 700 | 1528 |
| Vc (m/min) | 900 | 1100 | 5050 | 600 |
| Fz (mm/tooth) | 0.03 | 0.06 | 0.012 | 0.02 |
| Depth of Cut (AP) | 3mm | 5mm | 0.6mm | 2.5mm |
| Depth of Cut (AE) | 1.2mm | 2mm | 3mm | 1.5mm |
