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OnlyOne Powder Metal Milling Cutters
Higher speeds & feeds than HSS and no chipping like carbide
Combining the performance of carbide with the toughness of HSS, ideal for unstable conditions.
★★★☆☆
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Advantages
Carbide Performance
OnlyOne milling cutters can match the speed and performance of general purpose carbide alternatives
No Chipping
The extremely tough powder metal substrate eliminates the risk of chipping
Exceptional Tool Life
Unique substrate and Y-coating ensure excellent wear resistance and tool life
HSS Prices
Tough and long lasting milling cutters with similar performance to carbide at HSS prices
Features
ASP60 Powder Metal
Similar cutting performance and wear resistance to general carbide
For CNC & Manual
Can be used on CNC and manual machines, even in unstable cutting conditions
Heat Resistant Coating
Special Y1200 high heat reistance coating up to 1,200°C
Multiple Helix
Reduces vibration, harmonics and improves chip flow
Built to Handle High Speed
Cutting Without Buildup
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Excels in Ultra High-Speed, High HP Applications Up to 35,000 RPM
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Rigid Design for Excellent Ramping
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Rigid Design for Excellent Ramping
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Higher toughness than HSS Co8
2
Cutting speed (Vc) is as high as coated normal carbide
3
Better performance than HSS Co8
4
Better price than coated normal carbide
1
Higher toughness than HSS Co8
2
Cutting speed (Vc) is as high as coated normal carbide
3
Better performance than HSS Co8
4
Better price than coated normal carbide
Cylindrical Land
Increased performance in a variety of cutting conditions with reduced vibration
Symmetrical Shape
Highly effective in vertical ramping up to 20 degrees and step-over plunging applications
Unique Flute Design
Effective chip evacuation at high feed rates with lower cutting forces
Speed. Strength. Sharpness.
Alu-Power HPC keeps its edge under tough conditions.
No Cutter Withstands Extreme Radial Forces
Better or Longer
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Wide Clamping Area
2
6 Cornered Insert
High cost efficiency from multi-corners
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Streamlined Holder Design
Improved chip evacuation in deep shouldering and slotting
2
Through Coolant System
Improved chip flow and tool life thanks to insert cooling
3
3-Side Supporting System
Stable tool life
4
Strong Clamping Screws
Enable rigid clamping
The Benefits of Balanced Cutting
1
Wide Clamping Area
2
6 Cornered Insert
High cost efficiency from multi-corners
1
Streamlined Holder Design
Improved chip evacuation in deep shouldering and slotting
2
Through Coolant System
Improved chip flow and tool life thanks to insert cooling
3
3-Side Supporting System
Stable tool life
4
Strong Clamping Screws
Enable rigid clamping
Application
Material Suitability
| Material | Excellent | Good |
|---|---|---|
|
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Steel
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• | • |
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H
Hardened Steel
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• | • |
|
M
Stainless Steel
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• | • |
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S
HRSA's
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• | • |
|
K
Cast Iron
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• | • |
|
N
Aluminium & Non-Ferrous
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• | • |
Possible Machining Methods
Side Cutting
Profiling
Slotting
Face Milling
Circular Interpolation
Example Cutting Data
| Ø8mm, 4 Flute Multiple Helix Slotting - Low Carbon Steel HRc20 |
Ø8mm, 4 Flute Multiple Helix Slotting - Stainless Steel 316 |
Ø12mm, 4 Flute Endmill Side Cutting - Low Carbon Steel HRc20 |
Ø12mm, 4 Flute Endmill Side Cutting - Stainless Steel 316 |
|
|---|---|---|---|---|
| Tool | GYG52080 | GYG52080 | GYF96120 | GYF96120 |
| RPM | 2788 | 1912 | 2148 | 981 |
| Feed (mm/min) | 312 | 221 | 575 | 247 |
| Vc (m/min) | 70 | 48 | 81 | 37 |
| Fz (mm/tooth) | 0.028 | 0.029 | 0.067 | 0.063 |
| Depth of Cut (AP) | 4mm | 4mm | 18mm | 18mm |
| Depth of Cut (AE) | 8mm | 8mm | 1.2mm | 1.2mm |