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Alu-Power Milling Cutters
For next level swarf evacuation compared to general purpose
Special geometries & lapped flutes ensure the best chip control & surface finish on aluminium
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Advantages
Excellent Chip Flow
Unique ALU geometry for high speed machining & good chip flow
Mirror Finish
Lapped flutes & sharp cutting edges for excellent surface finish
Higher Tool Life
Deep flute pockets prevent swarf clogging and improve tool life
Wide Range
Square end, ball nose, corner radius & rippers all available
Features
Sharp Cutting Edge
For efficient swarf evacuation & to prevent built up edge
Lapped Flutes
Special lapped flute design for exceptional finish
Micrograin Carbide
High quality carbide for improved tool life & performance over HSS
Optional WAVE-CUT
Special wave-cut geometry for ultra-high metal removal rates
Built to Handle High Speed
Cutting Without Buildup
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Excels in Ultra High-Speed, High HP Applications Up to 35,000 RPM
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Rigid Design for Excellent Ramping
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Rigid Design for Excellent Ramping
The Anatomy of Efficiency
Specialised Design of Corner Gash
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Unique flute design and superior corner protection
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Tool life protected against catastrophic failure in high feed application
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Polished flutes for excellent chip flow
DLC Diamond-Like Carbon Coating
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Excels in hard aluminium & high speeds
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Provides edge strength and unsurpassed tool life
Specialised Design of Corner Gash
Unique flute design and superior corner protection
Tool life protected against catastrophic failure in high feed application
Polished flutes for excellent chip flow
DLC Diamond-Like Carbon Coating
Excels in hard aluminium & high speeds
Provides edge strength and unsurpassed tool life
Cylindrical Land
Increased performance in a variety of cutting conditions with reduced vibration
Symmetrical Shape
Highly effective in vertical ramping up to 20 degrees and step-over plunging applications
Unique Flute Design
Effective chip evacuation at high feed rates with lower cutting forces
Speed. Strength. Sharpness.
Alu-Power HPC keeps its edge under tough conditions.
No Cutter Withstands Extreme Radial Forces
Better or Longer
Wide Clamping Area
6 Cornered Insert
High cost efficiency from multi-corners
Streamlined Holder Design
Improved chip evacuation in deep shouldering and slotting
Through Coolant System
Improved chip flow and tool life thanks to insert cooling
3-Side Supporting System
Stable tool life
Strong Clamping Screws
Enable rigid clamping
The Benefits of Balanced Cutting
Wide Clamping Area
6 Cornered Insert
High cost efficiency from multi-corners
Streamlined Holder Design
Improved chip evacuation in deep shouldering and slotting
Through Coolant System
Improved chip flow and tool life thanks to insert cooling
3-Side Supporting System
Stable tool life
Strong Clamping Screws
Enable rigid clamping
Application
Material Suitability
| Material | Excellent | Good |
|---|---|---|
|
P
Steel
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• | • |
|
H
Hardened Steel
|
• | • |
|
M
Stainless Steel
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• | • |
|
S
HRSA's
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• | • |
|
K
Cast Iron
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• | • |
|
N
Aluminium & Non-Ferrous
|
• | • |
Possible Machining Methods
Side Cutting
Slotting
Face Milling
Profiling
Circular Interpolation
Example Cutting Data
| Ø6mm, 2 Flute Uncoated Slotting - Aluminium |
Ø12mm, 3 Flute Uncoated Side Cutting (Profiling) - Aluminium |
Ø8mm, 3 Flute Ripper Slotting - Aluminium |
Ø6mm, 3 Flute Uncoated Ball Nose Profiling - Copper |
|
|---|---|---|---|---|
| Tool | E5E48060 | E5E79120 | E5742080 | E5908060 |
| RPM | 10,000 | 5,600 | 8,000 | 3,360 |
| Feed (mm/min) | 1,200 | 2,740 | 4,000 | 400 |
| Vc (m/min) | 190 | 210 | 201 | 85 |
| Fz (mm/tooth) | 0.06 | 0.163 | 0.167 | 0.06 |
| Depth of Cut (AP) | 3mm | 24mm | 8mm | 1.6mm |
| Depth of Cut (AE) | 6mm | 1.2mm | 8mm | 4mm |
