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Alu-Power HPC Chip Splitter Milling Cutters
A unique geometry with less vibration during high speed machining
Chip breaker improves chip evacuation by shortening the chip length.
N
Advantages
Long Tool Life
Enhances tool life on aluminium roughing operations by breaking the chips into smaller chips
High Speeds
Ability to run at high speeds with less heat in aluminium
High Productivity
Provides excellent performance on aluminium, plastic & non-ferrous alloys
Low Cutting Resistance
Ability to counteract extreme radial forces
Features
Unique Geometries
Provides the balance cutting with less vibration during high speed machining
Optimised Chip Breaker
Special chip breaker design improves chip evacuation by shortening chip length
Premium Tungsten Carbide
Excellent wear resistance by using premium carbide material
Cylindrical Land
Improves tool performance by reducing vibration and chattering in high-speed processing
Alu-Power HPC Chip Splitter
Premium Tungsten Carbide
Excellent wear resistance by using premium carbide materials
Chip Breaker
The length of the chip is formed short to improve chip evacuation performance
Optimised Chip Breaker Design
For the best performance in aluminium high-speed processing
Premium Tungsten Carbide
Excellent wear resistance by using premium carbide material
Chip Breakers
The length of the chip is formed short to improve chip evacuation performance
Optimised Chip Breaker Profile Design
The best performance in high-speed processing
Unique Geometries
Excellent corner protect design improving tool life
Application
Material Suitability
| Material | Excellent | Good |
|---|---|---|
|
P
Steel
|
• | • |
|
H
Hardened Steel
|
• | • |
|
M
Stainless Steel
|
• | • |
|
S
HRSA's
|
• | • |
|
K
Cast Iron
|
• | • |
|
N
Aluminium & Non-Ferrous
|
• | • |
*Up to 55HRC
Possible Machining Methods
Profiling
Face Milling
Shoulder Milling
Slotting
Trochoidal Milling
Circular Interpolation
Example Cutting Data
| Ø8mm, 4 Flute, G9H74080N Slotting - Low Alloy Steel |
Ø8mm, 4 Flute, G9H74080N Slotting - Stainless Steel (316) |
Ø8mm, 4 Flute, G9H74080N Side Cutting - Low Alloy Steel |
Ø8mm, 4 Flute, G9H74080N Side Cutting - Stainless Steel (316) |
|
|---|---|---|---|---|
| RPM | 4235 | 2988 | 4235 | 2988 |
| Feed (mm/min) | 495 | 334 | 459 | 334 |
| Vc (m/min) | 106 | 75 | 106 | 75 |
| Fz (mm/tooth) | 0.027 | 0.028 | 0.027 | 0.028 |
| Depth of Cut (AP) | 6.4 | 6.4 | 9.6 | 9.6 |
| Depth of Cut (AE) | 8 | 8 | 2.4 | 2.4 |
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